Na2WO4熔盐体系下公斤级电解回收硬质合金工艺研究OA
Kilogram-Scale Electrolytic Recycling of Cemented Carbide in Na2WO4 Molten Salt System
硬质合金作为工业的重要材料,其回收工艺的优化对工业应用具有重要意义,熔盐电解法因其高效、可控的特点成为新兴研究方向.本文通过Na2WO4 熔盐体系分别以60、80、100 mA/cm2 的电流密度电解回收WC-15Co硬质合金试验获得金属粉,用X射线衍射仪(XRD)、电子扫描显微镜(SEM)、能谱分析仪(EDS)和激光粒度仪对粉体的粒度、形貌和相组成进行表征,探究电流密度在公斤级试验中对回收率、粉体形貌和粒度的影响.试验结果表明,产物主要成分为W、WC和Co6W6C三种相,在 80 mA/cm2 的电流密度下,产物回收率最高,晶粒多为等轴生长,粉体粒径差距较小;而在 100 mA/cm2 的电流密度下的粉体回收率下降,粒径差距变大且晶粒呈针状、片层状.
As a crucial material in industry,the optimization of recycling processes for cemented carbide holds significant importance for industrial applications.Molten salt electrolysis has emerged as a promising research direction due to its high efficiency and controllability.In this study,WC-15Co cemented carbide was recycled through a Na2WO4 molten salt system using current densities of 60,80,and 100 mA/cm² in kilogram-scale experiments.The obtained metal powders were characterized using X-ray diffractometer(XRD),scanning electron microscope(SEM),energy dispersive spectrometer(EDS),and laser particle size analyzer to investigate the particle size,morphology,and phase composition.The effects of current density on recovery rate,powder morphology,and particle size were systematically explored.Experimental results demonstrate that the products primarily consist of three phases:W,WC,and Co6W6C.At 80 mA/cm² current density,the highest recovery rate was achieved with predominantly equiaxed grain growth and minimal particle size variation.However,at 100 mA/cm² current density,the powder yield decreased significantly,accompanied by increased particle size disparity and the formation of acicular and lamellar grain structures.
张涵;苏水杰;张楠;刘春佳
国家钨材料工程技术研究中心,福建 厦门 361005国家钨材料工程技术研究中心,福建 厦门 361005国家钨材料工程技术研究中心,福建 厦门 361005国家钨材料工程技术研究中心,福建 厦门 361005
硬质合金熔盐电解电流密度公斤级粒度
cemented carbidemolten salt electrolysiscurrent densitykilogram-scaleparticle size
《福建冶金》 2026 (1)
21-24,4
国家重点研发计划(2023YFB3811800)
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