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SAl 5183船用铝合金焊丝工艺焊接性及接头力学性能研究OA

Research on the welding process and mechanical properties of joints of SAl 5183 marine aluminum alloy welding wire

中文摘要英文摘要

以SAl 5183新型号船用铝合金焊丝为研究对象,采用TIG/MIG焊接技术对5083-H116铝合金分别进行向上立焊、仰焊、平焊以研究该型号焊丝的焊接性.研究内容包括熔敷金属性能测试、化学成分分析、焊接接头力学性能测试及微观组织分析等.结果显示:该焊丝熔敷金属抗拉强度达到291MPa、伸长率30%,其化学成分均满足CCS材料与焊接工艺要求.接头拉伸测试表明:MIG焊接头的抗拉强度略高于TIG焊接头,相同焊接技术下向上立焊、仰焊、平焊3种焊接接头力学性能接近且抗拉强度均达到母材抗拉强度的90%.显微组织检测结果显示:在不同焊接工艺下,焊缝区均观察到了白色弥散相Al6(Fe,Mn)化合物,其中,采用MIG向上立焊和平焊焊接工艺时,焊接接头内析出相体积尺寸相对更大,弥散强化效果更好;此外,焊缝区也观察到了Mg元素固溶强化效果,其中,采用MIG向上立焊、TIG向上立焊和TIG仰焊焊接工艺时,接头内Mg元素分布更加均匀,固溶强化效果更好.上述两种强化效果保证了焊接接头良好的抗拉强度.

This article takes the SAl 5183 new model marine aluminum alloy welding wire as the research object,using TIG/MIG welding technology to conduct vertical upward welding,overhead welding,and flat welding on 5083-H116 aluminum alloy to study the welding performance of this model of welding wire.The research includes tests on the properties of the deposited metal,chemical composition analysis,mechanical performance testing of the welded joints,and microstructural analysis.The results indicate that the tensile strength of the deposited metal reaches 291MPa with an elongation of 30%,and its chemical composition meets the requirements of CCS material and welding processes.Tensile tests on the joints show that the tensile strength of the MIG welded joints is slightly higher than that of the TIG welded joints,while the mechanical properties of the vertical up,overhead,and flat welded joints under the same welding technique are similar,with tensile strengths reaching 90%of the base material's tensile strength.Microstructural examination reveals the presence of white dispersed phase Al6(Fe,Mn)compounds in the weld zone under different welding processes.Notably,when using MIG flat welding and vertical up welding processes,the size of precipitate phase in the welded joints is relatively larger,resulting in better dispersion strengthening effects.Additionally,the weld zone exhibits the solid solution strengthening effect of Mg elements,with a more uniform distribution of Mg in the joints produced by MIG vertical up welding,TIG vertical up welding,and TIG overhead welding,leading to enhanced solid solution strengthening effects.These two strengthening effects ensure the welded joints possess good tensile strength.

刘春辉;许立宝;张振喆;胡铭汇;郑文健;杨建国

中国船级社天津分社 天津 300457天津市金桥焊接材料集团股份有限公司 天津 300300天津市金桥焊接材料集团股份有限公司 天津 300300浙江工业大学机械工程学院 浙江 杭州 310023浙江工业大学机械工程学院 浙江 杭州 310023浙江工业大学机械工程学院 浙江 杭州 310023

SAl 5183铝合金焊丝焊接力学性能5083-H116铝合金

SAl 5183 aluminum alloy welding wireweldingmechanical properties5083-H116 aluminum alloy

《金属加工(热加工)》 2026 (1)

65-73,9

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