基于应变能理论的全陶瓷球轴承细观缺陷识别OA
Identification of mesoscopic fault of full ceramic ball bearings based on strain energy theory
针对全陶瓷球轴承外圈内部存在亚毫米级甚至毫米级的细观缺陷,传统钢制轴承外圈缺陷动力学模型无法表征的问题,基于应变能理论建立针对全陶瓷球轴承外圈亚表面细观缺陷识别的动力学模型,研究细观缺陷尺度下不同缺陷深度对全陶瓷球轴承外圈运行状态的影响,通过仿真,证实了当轴承外圈亚表面存在细观缺陷时,振动时域信号中会存在小波峰现象,在频域信号中转频附近存在与其对应的特征频率,以经验模态分解(EMD)三阶分量幅值正向最大值与其对应的转频峰值的比值判断缺陷演化程度,通过实验验证了所建模型的有效性.所建模型实现了对全陶瓷球轴承外圈是否存在亚表面细观缺陷及缺陷演化程度的判断,为全陶瓷球轴承的缺陷诊断提供了新的思路,为全陶瓷轴承转子系统的安全稳定运转提供理论参考.
The traditional steel bearing outer ring dynamics model is unable to describe the issue of sub-millimeter or even millimeter-scale mesoscopic flaws inside the outer ring of complete ceramic ball bearings.Based on the strain energy theory,a dynamic model is established for the subsurface mesoscopic defects of the outer ring of full ceramic ball bearings,and the influence of different defect depths on the running state of the outer ring of full ceramic ball bearings is investigated at the scale of mesoscopic defects.Through simulation,it is confirmed that when a mesoscopic defect exists on the subsurface of the outer ring of the bearing.There is a corresponding characteristic frequency near the intermediate frequency of the frequency domain signal,and the degree of defect evolution is determined by the ratio of the maximum positive value of its empirical mode decomposition(EMD)third-order component amplitude to its corresponding peak value of the intermediate frequency.Finally,the effectiveness of the constructed model is verified through experiments.Finally,the validity of the proposed dynamics model and simulation results is verified by experiments.The established model makes it possible to determine the degree of defect evolution and if sub-surface mesoscopic defects are present in the outer rings of complete ceramic ball bearings.The established model provides a new idea for the defect diagnosis of full ceramic ball bearings and a theoretical reference for the safe and stable operation of full ceramic bearing rotor systems.
白晓天;张赵南;石怀涛;张啸尘
沈阳建筑大学 机械工程学院,沈阳 110168沈阳建筑大学 机械工程学院,沈阳 110168沈阳建筑大学 机械工程学院,沈阳 110168沈阳建筑大学 机械工程学院,沈阳 110168
航空航天
全陶瓷球轴承细观缺陷动力学建模应变能理论经验模态分解
full ceramic ball bearingmesoscopic defectsdynamic modelingstrain energy theoryempirical mode decomposition
《北京航空航天大学学报》 2026 (1)
110-119,10
国家自然科学基金(52275119,52075348,52005352)辽宁省教育厅基金(LJKZZ20220078) National Natural Science Foundation of China(52275119,52075348,52005352)Liaoning Provincial Department of Education Fund(LJKZZ20220078)
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