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辣椒收获机可调式切流滚筒复摘装置设计与试验OA

Design and Experiment of Adjustable Cutting-flow Drum Re-threshing Device for Pepper Harvester

中文摘要英文摘要

针对现有弹齿滚筒式辣椒收获机作业时椒秆与辣椒果实分离效果差、破损率高的问题,设计了一种可调式切流滚筒复摘装置,以有效提升分离质量并降低果实破损率.通过相关公式计算并结合整机内部尺寸要求,确定了滚筒长度、直径和转速范围等关键参数,并对辣椒在钉齿上的受力情况进行了分析;选取主动滚筒转速、有效钉齿长度、钉齿间距为试验因素,以破损率、未脱净率为评价指标,进行三因素三水平中心组合试验,并利用 Design-Expert 12 软件得到各参数的最优值为主动滚筒转速 201.79 r/min、有效钉齿长度 40.47 mm、钉齿间距 100.49 mm,此时辣椒破碎率为 2.32%、未脱净率为 4.33%;田间验证试验表明:在主动滚筒转速为 200 r/min、有效钉齿长度为 40 mm、钉齿间隙为 100 mm时,平均辣椒破损率为 2.43%、平均未脱净率为 4.52%,试验结果与优化结果相对误差小于 5%,满足相关标准,证明装置设计合理.

Aiming at the problems of poor separation effect between chili stalks and chili fruits and high damage rate dur-ing the operation of the existing spring-tooth drum chili harvester,a re-picking device was designed,which can effec-tively improve the separation quality and reduce the fruit damage rate.Through the calculation of relevant formulas and in combination with the internal dimension requirements of the whole machine,key parameters such as the length,diameter and rotation speed range of the drum were determined,and the force exerted on the chili peppers by the spike teeth was analyzed.The rotation speed of the driving drum,the effective length of the spike teeth and the spacing of the spike teeth were selected as the experimental factors,and the damage rate and the un-threshed rate were taken as the evaluation in-dexes to conduct a central composite experiment with three factors and three levels.By using the Design-Expert 12 soft-ware,the optimal values of each parameter were obtained as follows:the rotation speed of the driving drum was 201.79 r/min,the effective length of the spike teeth was 40.47 mm,and the spacing of the spike teeth was 100.49 mm.At this time,the chili pepper crushing rate was 2.32%and the un-threshed rate was 4.33%.The field verification test showed that when the rotation speed of the driving drum was 200 r/min,the effective length of the spike teeth was 40 mm,and the spacing of the spike teeth was 100 mm,the average chili pepper damage rate was 2.43%and the average un-threshed rate was 4.52%.The relative error between the test results and the optimized results was less than 5%,which proved that the device was reasonably designed and met the relevant standards.

Li Zhen;Alimu Maimaititurxun;Xu Yulong;Jin Wei;Li Qianxu;Wang Zhizheng;Han Jiangjiang

College of Mechanical and Electrical Engineering,Xinjiang Agricultural University,Urumqi 830052,ChinaCollege of Mechanical and Electrical Engineering,Xinjiang Agricultural University,Urumqi 830052,China||Xin-jiang Xinyan Lupergod Technology Co.,LTD.,Urumqi 830011,ChinaXin-jiang Xinyan Lupergod Technology Co.,LTD.,Urumqi 830011,ChinaCollege of Mechanical and Electrical Engineering,Xinjiang Agricultural University,Urumqi 830052,ChinaXin-jiang Xinyan Lupergod Technology Co.,LTD.,Urumqi 830011,ChinaCollege of Mechanical and Electrical Engineering,Xinjiang Agricultural University,Urumqi 830052,ChinaCollege of Mechanical and Electrical Engineering,Xinjiang Agricultural University,Urumqi 830052,China

农业科技

辣椒收获机复摘装置切流式差速滚筒参数优化

pepper harvesterre-picking devicecutting-flowdifferential drumparameter optimization

《农机化研究》 2026 (3)

25-33,9

国家重点研发计划项目(2022YFD2002003)

10.13427/j.issn.1003-188X.2026.03.004

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