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穗茎兼收型玉米收获机秸秆收获装置的设计与试验OA

Design and Experiment of Straw Harvesting Device for Corn Harvester with both Ear and Stem Harvesting

中文摘要英文摘要

针对穗茎兼收型玉米收获机秸秆收获运输时损失较大、收获装置易堵塞导致机器工作效率下降的问题,设计了一种适用于双层收获台的秸秆收获装置.在下收获台前端设计滚刀式切割器,分析确定刀片参数;在切割器后设计辅助喂入辊,在辊筒表面添加螺旋锯齿形叶片以提高其抓取输送能力;在辅助喂入辊后设计伸缩拨指式螺旋输送装置,通过运动学分析确定伸缩拨指式螺旋输送装置螺旋角为 28°、伸缩拨指总长为 230 mm、偏心距为 68 mm.以作业速度和滚刀转速为试验因素,以秸秆收获损失率为指标,设计二因素三水平正交旋转组合试验,使用Design-Expert 12 对回归模型进行优化,试验结果表明:在作业速度为 4.08 km/h、滚刀转速为 1 196.88 r/min时,秸秆收获损失率为 3.91%.结合实际情况以作业速度 4 km/h、滚刀转速 1 200 r/min进行 3 次田间验证试验,得到秸秆收获平均损失率为 4.15%,工作过程中未出现堵塞现象,试验结果与优化结果的误差在 5%以内,符合国家标准.

A straw harvesting device suitable for double-layer harvesting platforms had been designed to address the phe-nomenon of significant straw loss and reduced machine efficiency caused by blockage of the harvesting device during straw harvesting and transportation in corn harvesters with both ear and stem harvesting.Designed a rolling cutter at the front end of the lower harvesting platform,and determine the blade parameters through analysis;Designed an auxiliary feeding roller behind the cutter,and add spiral serrated blades on the surface of the auxiliary feeding roller to improve its gripping and conveying ability;Designed a telescopic finger screw conveyor behind the auxiliary feeding roller,and through kine-matic analysis,determined that the screw angle of the screw conveyor was 28°,the total length of the telescopic finger was 230 mm,and the eccentricity was 68 mm.Using homework speed and rolling cutter speed as experimental factors,and straw harvesting loss rate as an indicator,a 2-factor 3-level orthogonal rotation combination field experiment was de-signed,and the regression model was optimized using Design-Expert 12.The experimental results showed that the straw harvesting loss rate was 3.91%when the operating speed was 4.08 km/h and the rolling speed was 1,196.88 r/min.Field validation experiments showed that,based on actual conditions,three repeated experiments were conducted at a working speed of 4 km/h and a rolling cutter speed of 1,200 r/min.The average straw harvesting loss rate was 4.15%,and the device did not experience any blockage during operation.The error between the experimental results and the opti-mized results was within 5%,confirming that the device design was reasonable and met national standards.

Pang Tong;Alimu Maimaititurxun;Du Zhigao;Li Qianxu;Yang Shihang;Che Shen

Mechanical and Electrical Engineering College,Xinjiang Agricultural University,Urumqi 830052,ChinaMechanical and Electrical Engineering College,Xinjiang Agricultural University,Urumqi 830052,China||Xinjiang Xinyan Moshine Science&Technology Co.Ltd,Urumqi 830011,ChinaXinjiang Xinyan Moshine Science&Technology Co.Ltd,Urumqi 830011,ChinaXinjiang Xinyan Moshine Science&Technology Co.Ltd,Urumqi 830011,ChinaMechanical and Electrical Engineering College,Xinjiang Agricultural University,Urumqi 830052,ChinaMechanical and Electrical Engineering College,Xinjiang Agricultural University,Urumqi 830052,China

农业科技

玉米收获机穗茎兼收滚刀式切割器伸缩拨指式螺旋输送装置运动分析

corn harvesterharvest both ears and stemsrolling cuttertelescopic finger type spiral conveyor devicekinematic analysis

《农机化研究》 2026 (3)

9-16,8

新疆维吾尔自治区现代农业产业技术体系项目(XJARS-02)

10.13427/j.issn.1003-188X.2026.03.002

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