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气吸式大青叶采收装置的设计与试验OA

Design and Experiment of a Vacuum-assisted Large Blue Leaf Harvesting Device

中文摘要英文摘要

为解决大青叶收割时造成的根部受损、收割效率低的问题,设计了一种气吸式大青叶采收装置.对关键部件限位扶禾机构进行受力分析,确定限位扶禾秆与地面的夹角为 30°.装置在工作时通过调节切割高度确保切割刀不损伤植株根部生长点,将限位扶禾机构固定.大青叶在限位扶禾机构的扶持作用下被切割刀切割,随后通过离心风机产生负压吸力,将切割后的叶片吸入吸料管道,并快速输送到集叶箱内.通过CFD技术模拟管道内气流场,设置管道直径范围0.12~0.20 m、间隔为 0.02 m,风速范围 1~20 m/s、间隔为 1m/s,探究以上各水平值时管道的气流场分布规律,优化吸料管道参数.CFD模拟结果表明:当风速和管道直径增大时,装置吸起叶片质量显著增加.根据实际情况,结合大青叶直径大小、装置能耗、结构稳定性和CFD模拟结果,确定吸料管道直径为 0.16 m.装置现场试验连续作业 3h,采收 0.48 hm2大青叶,净收率高达 93%,根部受损率为 7%,较人工效率提高约 60%,装置运行高效、可靠.

In order to solve the problems of root damage and low harvesting efficiency caused by the harvesting of Folium Isatidis,an air-suction Folium Isatidis harvesting device was designed.The force analysis of the key components of the limit support mechanism was carried out,and the angle between the limit support rod and the ground was determined to be 30°.When the device was working,the cutting height was adjusted to ensure that the cutting knife did not damage the root growth point of the plant,and the limit holding mechanism was fixed.The Folium Isatidis was cut by the cutting knife under the support of the limit support mechanism,and then the negative pressure suction was generated by the centrifugal fan,and the cut leaves were inhaled into the suction pipe and quickly transported to the leaf collection box.The air flow field in the pipeline was simulated by CFD technology.The pipeline diameter range was 0.12-0.20 m,the interval was 0.02 m,the wind speed range was 1-20 m/s,and the interval was 1 m/s.The air flow field distribution law of the pipe-line at the above levels was explored,and the parameters of the suction pipeline were optimized.The CFD simulation re-sults showed that when the wind speed and pipe diameter increased,the mass of the suction blade of the device increased significantly.According to the actual situation,combined with the diameter of the Folium Isatidis,the energy consumption of the device,the structural stability and the CFD simulation results,the diameter of the suction pipe was determined to be 0.16 m.The field test of the device was carried out continuously for 3 h,and 0.48 hm2 of Folium Isatidis were harvested.The net yield was as high as 93%,and the root damage rate was 7%,which was about 60%higher than the manual effi-ciency.The operation of the device was efficient and reliable.

曹明璐

黑龙江省农业机械工程科学研究院 齐齐哈尔分院,黑龙江 齐齐哈尔 161006

农业科技

大青叶采收气吸式CFD模拟

isatidis foliumharvestingvacuum-assistedCFD simulation

《农机化研究》 2026 (2)

59-66,8

黑龙江省农业科学院院级项目(2020FJZX044)齐齐哈尔市科技计划创新激励项目(CNYGG-2023030)

10.13427/j.issn.1003-188X.2026.02.007

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