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聚丙烯非均相阳离子交换膜制备工艺的优化OA

Preparation Process Optimization of Polypropylene Heterogeneous Cation Exchange Membrane

中文摘要英文摘要

为提高电去离子(EDI)设备中离子交换膜的性能,探讨了采用热压工艺代替传统压延工艺制备聚丙烯非均相离子交换膜的方法.将聚丙烯作为基础骨架材料与离子交换树脂混合,将材料放置在模具中,并通过热压机热压成型.这种方法旨在增加膜内离子交换树脂含量,以提升离子交换效率,同时减少生产过程中的边角料浪费,降低成本.通过实验对比得到阳离子交换树脂含量为64%时为最佳配方,在此配方下进一步优化得到最佳制备条件为热压温度230 ℃、压力30 MPa,该条件下制备出的阳离子交换膜的离子交换容量提升至2.351mmol/g,离子迁移率可以保持在0.895.研究表明通过调整热压条件——温度、压力及离子交换树脂的含量,最终制备出的阳离子交换膜性能获得了显著提升.

To enhance the performance of ion exchange membranes in electrodeionization(EDI)systems,a study was conducted to explore the use of a hot-pressing process as a substitute for the traditional calendering process in the fabrication of heterogeneous polypropylene ion exchange membranes.Polypropylene was utilized as the fundamental skeletal material and was mixed with ion exchange resin.The material was then placed in a mold and formed into the desired membrane shape and size through a hot-pressing machine.This method aimed to increase the content of ion exchange resin within the membrane to improve ion exchange efficiency,while also reducing waste from the production process and lowering costs.Through experimental comparison,it was determined that an ion exchange resin content of 64%was the optimal formulation.Under this formulation,the preparation conditions were further optimized to find that the best hot-pressing temperature was 230 ℃ with a pressure of 30 MPa.Under these conditions,the ion exchange capacity of the cation exchange membrane was increased to 2.351 mmol/g,and the ion transfer rate was maintained at 0.895.The study demonstrated that by adjusting the hot-pressing conditions,such as temperature,pressure,and the content of ion exchange resin,the performance of the resulting cation exchange membranes was significantly improved.

袁冶;刘隽;方强

武汉工程大学材料科学与工程学院,武汉 430205武汉力强复合材料有限公司,武汉 430223

化学工程

离子交换膜;聚丙烯;连续电除盐技术;非均相阳离子交换膜

ion exchange membrane;polypropylene;electrodesalination(EDI);heterogeneous cation exchange membrane

《能源研究与管理》 2024 (002)

79-85 / 7

10.16056/j.2096-7705.2024.02.013

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